Packaging Container Structure Design and Manufacturing - Paper Containers (8)

Chapter III Design and Manufacturing of Carton Structure


The first section of the structure of corrugated cardboard

First, the representation of corrugated board

1 Outer paper grade, outer paper basis weight, corrugated paper grade, corrugated paper basis weight, inner surface paper grade, inner face paper quantitative, corrugated type F.

B-300·C-125·B-300AF

2 outside the paper quantitative / inner paper quantitative - corrugated paper quantitative / corrugated layer number, corrugated type.
293/240-151/1C

3 cardboard code - cardboard category number, the same type of cardboard
S-1.1, D-2.1

Second, the thickness of corrugated board

The thickness of corrugated board is a very important factor in the design of corrugated boxes, which is generally the sum of the thickness of the base paper and the height of the corrugated medium.

Corrugated board thickness calculation formula is as follows:


Third, corrugated box blank construction

Corrugated cardboard can only be made into corrugated box blanks after slitting, indentation, and opening angles. The box blank structure mainly includes vertical pressure (mark) lines, horizontal pressure (marks) lines, slots and joints.

1. Kind of indentation 1 Type of indentation 2 Effect of indentation on vertical pressure line and horizontal pressure line 3 The main function of indentation is to make the corrugated cardboard accurately bent at a predetermined position so as to achieve accurate dimensions in the carton.

2. Slotting refers to cutting on the corrugated board to facilitate folding. The width is generally 1mm thicker than the cardboard thickness.
The centerline of the slot should be aligned with the center line of the indentation as much as possible.

3, the joint joints and the sealing method of the same way, there are three forms; adhesive tape, adhesive bonding and metal nails.
1 adhesive tape.
2 adhesive bonding.
3 metal nails are engaged.

Section 2 Corrugated box structure

Corrugated carton box type structure, internationally adopted by the European Federation of corrugated carton manufacturers (FEFCO) and the Swiss Cardboard Association (ASSCO) jointly developed the international carton box standard.

First, the international carton box standard

According to the international carton box type standard, the carton structure can be divided into two basic types and combination types.

1. The base type is generally represented by four digits. The first two digits indicate the type of box and the last two digits indicate different cartons in the same box type.

1 02 - slotted carton.
2 03 - Fitting carton.
3 04 - folding carton.
4 05 - Slide type carton.
5 06 - Fixed carton.
6 07 - Automatic carton.
7 09 - lining parts.

Includes gaskets, spacers, backing plates, etc.
a. Flat type (0900—0903)
b. flat type (0904 - 0910)
c. Straight type (0913-9929)
d. Partition type (0930-9935)
e. Fill type (0940-0967)
f. Angle type (0970-9974)

2, combined type

A combination type is a combination of basic types, that is, composed of two or more basic boxes, represented by multiple sets of four digits or codes. Example Corrugated box with 0204 type rocking cover, under cover with 0215-type map.
Representation method: The upper flap/lower flap is 0204/0215. The cartons are 0303 type, but the diagonal line (ie, the fold line) of the lid part is changed to the BH surface, and the oblique line of the box part is still on the LH surface.

Representation: 0303 / BH LH Example Carton box type 0320, sealed and nailed, with P-type handle, but the upper flap is type 0209, the lower flap is type 0204, there is a type 9933 6x4 lining .
Representation method: 0320; upper cover 0209; lower cover 0204; S; P; lining grid 0933, 6 × 4 China national standard GB6543-86 (corrugated carton) reference to the international box type standard series stipulates single corrugated carton for transport and packaging and double The basic box type corrugated box, the box type code as shown in the table

Table 2 National standard box type

Second, non-standard corrugated boxes

1、Package Roll Carton 1 Pack Roll Carton Structure 2 Pack Roll Carton Features
2. Separate carton 1 Modified carton 2 New carton
3, triangular column carton.
1 Structure type of triangular column carton 2 Characteristics of triangular column corrugated cardboard box
4、Large carton 1 shaking box

2 sets of boxes
5, the new partition

Third, the future development trend of corrugated box structure