Composite solid wood doors are not made from logs but instead use a large core panel that is pressed with organic materials, and the outer surface is covered with paper or real wood. The inner frame of the door is fully finger-jointed fir, and the surface is finished with natural solid wood, while the edges are also made of real wood. This type of door typically costs around $500 and is sold as a semi-finished product without paint. In contrast, a splint craft door also uses fir for the frame but is constructed in a lattice pattern and covered with three-plywood on the surface. The edges are usually made of engineered wood, and the price is approximately $200, which can vary depending on the quality of the three-plywood used. Like the other option, it is also a semi-finished product without paint.
Door Cover Installation
1. The door set should be securely connected, flat, and free of visible seams. All fixed parts must be properly locked. The diagonal measurement of the door cover should be accurate, with a tolerance of less than 1 mm within 2 meters, and up to 1.5 mm for longer doors.
2. After installation, the door should be level and straight, with a verticality tolerance of +2 mm and a horizontal straightness tolerance of +1 mm. The door cover must be fixed to the wall using screws (at least 3 per meter). The width of the door cover should exceed 200 mm, and a metal bracket should be installed. The gap between the door cover and the wall should be sealed with foam rubber on both sides, evenly applied and then dried and trimmed to a smooth finish.
Socket Installation
1. The casing should be evenly glued to both the door cover and the wall. The socket interface should be flat, tight, and seamless. Once installed, the same side sleeves should lie in the same plane. If the wall is uneven, the socket interface must still be smooth. A camber of up to 1 mm is acceptable. A sealing strip should be applied to the gap between the edge and the wall.
Door Leaf Installation
1. After the door leaf is installed, it should be flat and vertical, with the door leaf and the exposed surface of the door cover aligned. The door should open smoothly without any unusual noise, and the opening and closing should be easy and free-moving.
2. The gap between the door cover and the door leaf should be 6 mm at the bottom and 2 mm on the other three sides, with a tolerance of ±0.5 mm for all gaps.
3. When closed, the door should fit tightly against the sealing strip and remain stable without any shaking.
This guide provides detailed instructions for installing composite solid wood doors and related components. Whether you're a professional installer or a DIY enthusiast, following these steps will help ensure a clean, functional, and long-lasting door installation. For more information and resources, visit China Wooden Door Network, a leading platform for wooden door industry news and updates. Visit China Wooden Door Network for more details.
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