3D Systems Plans to Provide 3D Printed Metal Parts for the U.S. Air Force

Despite the steady decline in the stock price of 3D Systems since its peak in early 2014, the company remains resilient and continues to push forward with its expansion strategy. Even at the bottom of the market, 3D Systems is actively broadening its reach across multiple industries, drawing interest from major potential clients—including the U.S. government and military. Just last week, a U.S. Navy agency signed a research and development agreement with 3D Systems, signaling continued trust in the company’s capabilities. In February this year, 3D Systems also secured two research contracts from the U.S. Air Force worth over $1 million, focusing on developing large-scale 3D printing technology for aerospace and defense applications. These contracts highlight the growing importance of additive manufacturing in high-stakes sectors like defense and aviation. On May 21, 2015, 3D Systems announced another significant milestone in the military sector. The company, along with America Makes, Honeywell, and the Penn Innovative Materials Processing Center, signed a new $1.3 million contract with the Air Force Research Laboratory (AFRL). This deal aims to leverage 3D Systems’ advanced metal 3D printing technology to develop next-generation aircraft heat exchangers—components that are critical for performance and efficiency in jet engines. John Wilczynski, deputy director of technology development at America Makes, emphasized the transformative potential of additive manufacturing. “Additive manufacturing brings unlimited freedom to design, allowing us to create parts that were previously impossible using traditional methods,” he said. “With the expertise of America Makes and industry leaders, we are exploring higher-performance, lower-cost conformal components that will benefit both the U.S. Air Force and the broader defense industry.” The project, funded by the Air Force Research Laboratories and led by America Makes, is expected to revolutionize jet engine manufacturing. It also marks an important step in expanding 3D printing into the heat exchanger market—a multi-billion-dollar opportunity. Neal Orringer, vice president of external partnerships at 3D Systems, highlighted the unique value of the company’s direct metal printing technology. “This contract will allow our team to deliver innovative, high-performance heat exchangers to the U.S. Air Force and provide critical data on strength, pressure resistance, and overall performance,” he added. Beyond just manufacturing heat exchangers, the project will also share key evaluation data with all members of America Makes. These members include some of the largest aerospace and defense companies in the U.S., offering 3D Systems valuable exposure and potential long-term benefits. One of the direct advantages for 3D Systems is that the results of this project could influence Honeywell’s integration of 3D Systems’ machines into its supply chain. While the project may not generate immediate revenue, it has the potential to significantly shape the company’s future in the defense and aerospace sectors. In the long run, these strategic partnerships and technological advancements position 3D Systems as a key player in the evolving landscape of additive manufacturing. As more industries recognize the benefits of 3D printing, the company is well-positioned to capitalize on emerging opportunities. (Reporter)

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